Industrial Project Portfolio | RAPIER Industries

Denton, Texas

Maintenance Building Addition

Engineering

Oversaw 18,000 sq. ft addition, relocating maintenance division into new building
Managed the project from concept to completion
Constructed new cooler tower yard
Constructed new truck dock

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Grand Prarie, Texas

LED Lighting Retrofit

Electrical

Increased the lighting efficiency and reduced energy cost in 225,000 sq. ft building
Replaced 600 T5 fluorescent fixtures with 5000k LED fixtures
Resulted in significantly improved visibility or production and reduced energy cost by 30
Entire project completed during 3rd shift

Arlington, Texas

Glass Filler Upgrade

Consulting

Project was to modernize and increase the capacity of the glass fillers
Entire project was completed within a classified area within the plant
Descon conveyor system installed and terminated by RAPIER
Installed and terminated 2 large control panels

Arlington, Texas

Conveyor Scanners

Electrical

Stainless Steel Conduit Installation.
Install new scanners along conveyor and labelers to better track the filling process.
Control Panel Installation and wire terminations.
Startup Assistance with lead Control Engineers throughout the rprocess. All work performed after hours per production availability.

Garland, Texas

I-Line Installation

Electrical

New 400 Amp 480 Volt Service.
Re-feed existing robots along the line.
Install new paint filler and conveyor system (Electrical).
Install Cable tray for high and low voltages and make all final terminations at control panels and local equipment.

Garland, Texas

Project Red Zone

Electrical

Installation of Plastibond Conduit.
Installation of New Panels and Breakers.
Installation of New I/O cabinet.
Installation of receptacles and data for TV’s and iPads to monitor production.

Corsicana and Ennis, Texas

Transformer and Terminations

Medium Voltage

Install new Medium Voltage transformer.
Provide assistance with testing of Medium Voltage Cables.
Medium Voltage Terminations and Splices.
Adjustments of 35KV air switches.

Coppell, Texas

Check Weighers Line 1-3

Electrical, Low Voltage, Engineering

Install new circuits and data for the operation of new check weigher units on the production lines.
Assisting with the installation and power for conveyer systems.
Engineering new programming to include new check weighers into existing system.

Garland, Texas

Wastewater Treatment Plant Load Study

Engineering

Setup and install recording meter.
Retrieve recording meter.
Provide report with recommendations for future allowable growth for the electrical system.

Garland, Texas

Machine Safety Systems

Electrical, Engineering

Evaluated safety shutdown equipment for several machines to prevent unauthorized personnel access.
Installed safety shutdown equipment.
Tested safety shutdown equipment.

Quanah, Texas

Extruder Programming and Startup

Engineering

Programmed Siemens PLC with Modbus TCP communications.
Programmed Siemens HMI.
Extensive troubleshooting required due to mechanical issues.
Followup support.

Arlington, Texas

Packaging Line Startup Support

Engineering

Developed plan for a 180 degree rotation of three packaging machines.
Corrected original design per PepsiCo request.
Provided On-Site troubleshooting and placed the line in service.
Provided as-built drawings.

Garland, Texas

Packaging Line Installation Support

Engineering

Assisted electricians in interpreting challenging drawings.
Assisted electricians with junction box terminations.
Assisted with startup and troubleshooting.

Marshall, Texas

Copper Drawing Line

Electrical

Installed power feeder circuits.
Install all control cabinets and wiring.
Assisted in startup and commissioning.

Denton, Texas

E1 Extrusion Line

Electrical

Installed all feeder circuits and installed new breakers and switchgear.
Installed SCADA system upgrades and circuits.
Assisted in testing and commissioning of new system.

Carrollton, Texas

Finished Goods Building

Electrical

Installation of new electrical service.
Installation of office and warehouse lighting and power.

Denver City, Texas

New Paprika Line (Food and Beverage)

Electrical

Install 1200 Amp MCC for new paprika line equipment.
Rigid conduit installation for new line equipment.
Install dusttight Nema 4X Disconnect enclosures.
Make all terminations at MCC to disconnects and motors for new line

Garland, Texas

I-Line Installation (Filler Line)

Electrical

New 400 Amp 480 Volt Service.
Re-feed existing robots along the line.
Install new paint filler and conveyor system (Electrical).
Install Cable tray for high and low voltages and make all final terminations at control panels and local equipment.

Arlington, Texas

Conveyor Scanners Project (Food & Beverage)

Electrical

Stainless steel conduit installation.
Install new scanners along conveyor and labelers to better track the filling process.
Control Panel Installation and wire terminations.
Startup Assistance with lead Control Engineers throughout the process. All work performed after hours per production availability.

Fort Worth, Texas

Safety Barrier Installation

Electrical

Install safety guard rails around manufacturing equipment.
Install bollards around manufacturing equipment.
Install protective equipment on manufacturing equipment.

Arlington, Texas

Safety Lighting for Walkways

Electrical

Assist with layout and design for projector installation.
Install conduits and circuitry for new projectors.
Install trapeze for new projectors.
Installed projectors for safety to direct all personnel for foot traffic control.

Grand Prairie, Texas

Lighting Upgrades

Electrical

Energy management and conservation.
Install new LED lights in place of the existing fluorescent lighting.
Replace ballast and lamps with drivers and LED lamps throughout the campus.
Replace pole light heads with LED heads in place of Metal Halide Heads.

Past Projects

Maintenance Building Addition

LED Lighting Retrofit

Glass Filler Upgrade

Conveyor Scanners

I-Line Installation

Project Red Zone

Transformer and Terminations

Check Weighers Line 1-3

Wastewater Treatment Plant Load Study

Machine Safety Systems

Extruder Programming and Startup

Packaging Line Startup Support

Packaging Line Installation Support

Copper Drawing Line

E1 Extrusion Line

Finished Goods Building

New Paprika Line (Food and Beverage)

I-Line Installation (Filler Line)

Conveyor Scanners Project (Food & Beverage)

Safety Barrier Installation

Safety Lighting for Walkways

Lighting Upgrades